高效湿热定型机|鞋机|制鞋机械|使用说明与维修手册

2016年02月23日

高效湿热定型机|鞋机|制鞋机械使用说明与维修手册(以下由广东大锋制鞋机械设备整理推出)

High heat setting machine machine instructions and maintenance manuals

1)概述Overview

注意:热定型机之操作必须由两人协助完成,其中一人装,另一人卸,用于在加热状态时将鞋定型到鞋楦上。

  Note: the operation of heat setting machine must be performed by two people , one to loading, the other one to anloading, used in the state of heating will finalize the shoes on the shoe last

如果由于机器不正当操作导致事故,机器制造商拒绝承担任何责任。

If the accident due to improper operation machine, machine manufacturers refused to take any responsibility

机器的所有部位进行了很好的保护,因此操作人员只需要避免或身体的其他部位接触到有下述图标的机器部位:

All parts of the machine had good protection, so the operator only needs to avoid or other parts of the body contact to have the following icon machine parts

   发热表面:不要接触,温度可高达200,会导致烫伤。

Hot surface: don't touch, temperature can be as high as 200, can cause burns

   机械危险:机器工作时有磨手的危险

Mechanical danger: machine hand grinding of the danger

热装工艺:将鞋装到楦头上,由传送带送进加热室,热气流和蒸汽直接对鞋产生作业。

Hot charging process: the shoe is loaded on the shoe last, by the conveyor belt to the heating chamber, heat flow and steam directly work on shoes

该机器配备有:The machine is equipped with

空气温度控制系统

Air temperature control system

蒸汽调节器,蒸汽由加热系统中的水经过喷雾器供应

Steam regulator, supplied by the water in the heating system after spray

传送带速度控制装置

Conveyor speed control device

 

2)机器运输 transport

机器通常是无包装搬运,如果机器是包装在木板箱、板条箱里,如图IB所示机器搬离木座。

如果要用绳或链条吊装机器,需按图ID所示用吊环螺栓,切记做大角度不能超过90度(如图IE所示)

 The machine usually moved by no packaging, if the machine is packed in wooden box crate, as shown in figure the IB moved from wood block machine If you want to use rope or chain hoisting machine, as shown in figure ID with eyebolt, remember to do big Angle should not exceed 90 degrees (as shown in figure IE

可如图IE所示用叉车搬动包装着的机器,当放回地面上时,机器很容易移动。

Can be used as shown in figure IE forklift move packing machine, when back on the ground, the machine is very easy to move

3)机器尺寸和机器定位the machine dimension and location

机器尺寸dimension

机器准备运转状态下的尺寸见图2A和图2B,适于维护和操作的最小空间要求见2C

The size of the machine ready for operation condition as shown in figure 2 a and 2 b, is suitable for maintenance and operation of the minimum space requirements see 2 c

机器定位location

机器和地板之间无需螺钉固定,但要保证安装机器的地面是水平的,且附近区域无易燃液体。

Between machine and floor without screws, but to make sure to the ground is horizontal when instalingl ,and no flammable liquids near the area

4)预备工作preparation

向水箱里充满水(用其他容器),千万不要移去水箱进水口过滤器,将软管接到水箱口上,如图3D

 Filled with water to the water tank(with other containers), do not remove the water tank inlet filter, tto take the hose tube to the mouth of the water tank, as shown in figure 3 d

将水箱放在热装机前部的地板上,如图3D

Put the water tank on the front of the floor, as shown in figure 3 d

5)电源和压缩空气的连接Power and compressed air connection

压缩空气连接Compressed air connection

该机器没有配备压缩空气口的接头,将压缩空气接头连接到过滤器上(图3C),须遵守相关的有效的安全规则。

The machine has not been equipped with a compressed air mouth, the joint of the compressed air connector connected to the filter (FIG. 3 c), shall comply with the relevant valid safety rules

保证供气压力最小为6KG/CM2且不超过规定的上限。

Ensure gas supply pressure is minimum 6 kg/CM2 and do not exceed the prescribed limit

电源连接power connection

为了避免不相容,机器电源线上没有提供插头

In order to avoid the incompatibility, the machine does not provide plug the power co

在操作电气系统之前保证机器没有接入电源

Before operating electrical system ensure the machine have no access to electricity

在接电之前确认供电电压与机器工艺参数卡片上的要求相匹配(图4A

When connect to the power,shoud be Confirm the voltage and the parameters of the machine is match (figure 4 a)

连接机器电源线(三根线+地线)到主电源,见后述工艺参数表的相关功率值。

Connect the machine power to main power supply, see above process related power value of the parameter list

机器必须安全接地,必须严格按电气安装的安全规则操作

The machine must be safety to connect to the ground,  must be strictly operate by the safety rules of electrical installation

检查马达旋转方向,参照机器后盖上的箭头方向(图3A),将主开关旋钮从0转到1,几秒钟然后转回到0(如图3B),如果转动方向相反,将电源插头上的三根电源线中的两根交换一下。

Check motor rotation direction, reference the machine direction of the arrow on the back cover (FIG. 3 a), the main switch knob from 0 to 1, and a few seconds and then back to zero (as shown in figure 3 b), if the rotation in the opposite direction, the three on the power plug the power cord in the exchange of the two

6)机器运行machine run

A)将主开关旋钮(6)拧到位置1,接通机器电源:(图5A

Make the main switch knob from(6) to position 1, switch the machine on: (figure 5 a)

B)用温度调节器(1)设定空气温度,操作如下:(见图5B

With the temperature controller (1) to set the air temperature, operation is as follows: (see figure 5 b)

压“P”键1秒钟

pressure the “p”key for 1 second

用上箭头“    ”增加温度,用下箭头键“   ”调低温度

Use arrows to increase temperature, use the arrow keys Lower temperature

一旦温度设定好,数据将消失4秒钟以显示实际运行温度直到达到设定值。温度调节器最大可设定到199

When the temperature had setted, the data will disappear for 4 seconds to display the actual operating temperature until reach the set point temperature regulator can be set to 199C

C)用旋钮(3)设定蒸汽量,范围从010,图5A

With the knob (3) set steam, ranging from 0 to 10, figure 5 a

注意:当热装机工作温度在100℃以下时,调节蒸汽旋钮定值小于4

Note: when the hot machine work temperature is under 100 , adjust the steam knob  value is less than 4

D)用旋钮(4)设定处理时间,范围为0到10,图5A

With the knob (4) set the processing time, the range of 0 to 10, figure 5 a

注意:只要热调节器温度不超过90℃,机器将不会开始供应蒸汽和传送鞋。

Note: as long as the heat regulator temperature does not exceed 90 , the machine will not begin to supply steam and send shoes.

7)控制功能(图5A

 

有两种型号的烤箱,来满足各种生产需求。然而两种型号有相同的控制装置,控制板上的部件:

ON/OFF主开关(6)(图5A),带电压指示灯(2

数字温度调节器(1,用于控制热气流的温度

调节传蒸汽量的旋钮(3

调节传送带速度的旋钮(4

马达切断指示灯(5),亮时指示马达过载,终止运行。

8)维护工作

所有维护工作必须在关掉电源,拔出电源插头后运行

维护日程安排:

每周维护:清洁加热室。拆除传送带下面的前盖(1),再拆左盖(4),最后拆固定加热元件的盖板(2),以及装有喷雾器的盖板。

每月维护:清洁在加热室内喷气和喷水的喷雾器。

拆除左盖(4)以后即可进到里面,拆除喷雾器,放在可溶解碳酸钙的溶剂中泡10分钟,然后用水清洗干净,装回机器里,检查喷嘴上的切口应在水平位置(5)。

 

9)故障诊断和修理

传送带不工作(图7

A)检查吹进过滤器的压缩空气(1),压力表设定为5KG/CM2

B)检查传送带电磁阀的线圈(2)是否牢固、有效

C)检查两个传送带定时器(3-4)是否工作,必要时予以更换

D)检查温度调节器上的温度不低于90℃可根据客户要求适应的调整

机器达不到设定的温度(图8A)

A)检查连接加热器电池的三个接线柱(1)是否接牢

B)检查加热元件(2)是否有效,必要时予以更换

C)检查加热元件遥控开关(3)是否有效,必要时予以更换。

D)检查机器的热电偶(4)是否有效,必要时予以更换。

E)更换温度调节器(5)

F)检查电源电压是否过低

无蒸汽产生(图9A)

A)检查有无空气和水流入喷雾器(1)

B)检查两个电磁阀(2)的通道是否阻塞

C)检查两个电池阀(2)的线圈是否有效,必要时予以更换

D)检查两个喷雾器定时器(3-4)是否有效,必要时予以更换

有水从机器内加热室(4)的管子里流出

A)检查喷雾器电磁阀压力表(1)上的压力值,应不超过2KG/CM2

B)拆除机器上固定喷雾器的螺钉,拆下喷雾器,检查机器工作时有没有液体滴下。如果有,按照本手册中每月维护的要求清洁喷雾器

C)检查当蒸汽调节器(2)设定值大于4时,温度调节器(3)上设定的温度不低于100℃

 

湿热定型机控制电路图(二)如有所变动不另行通知

来源:广东大锋制鞋机械设备
广东大锋制鞋机械设备
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